Working Principle

It is an automatic operating device that can mimic some of the movement functions of the human hand and hip, and grips and carries objects or operates tools in a fixed programme. In addition, it can replace the heavy labour of human beings to realize the mechanisation and automation of production. The work is done mainly by the hand practice operation, mechanical movement mechanism and mechanical control system of the three major parts of the mutual cooperation and speed connection and composition. The hand is used to grasp the workpiece (or tool) parts, according to the shape of the object to be grasped, size, weight, material and operational requirements and a variety of structural forms. Motion mechanism and control system can make the hand to complete a variety of rotating (shaking), moving or compound motion to achieve the required action, change the position and posture of the gripped object. The movement mechanism of the lift, expansion, rotation and other independent movement to complete the grasping and placing objects.

Characteristics

1. Perfect protection function is added in the controller to provide perfect protection for the operator and the injection moulding machine. According to the customer's demand, the special program can be modified to meet the requirements of special moulds and fixtures.

2、Palm type operator, can switch between Chinese and English operation screen, easy to learn. A variety of functions and programmes to choose from, automatic fault detection and recording, easy maintenance and problem solving.

3、Aiming at large and heavy products, the robot is designed for large injection moulding machine with clamping force up to 3200T, and can take out products weighing up to 50KG including fixtures.

4、Large bullhead type manipulator, open structure design, fixture application space range is larger, arm up space is not limited, can take out larger products.

5、Arm up and down, pulling the rack and pinion transmission, transmission is smooth, wear-resistant, durable, more rigid, pulling the use of seamless steel tubes, more rigid.

6, the bull's head mechanism centre of gravity rear use of force arm shorter and smoother operation.

7, there are 3-axis AC servo drive finished arm up and down, front and rear traverse using high response AC service motor drive small take-out time of 0.7 seconds.

8, the body structure of high rigidity design, structural stability and vibration is small, durable and long life.

9, high-performance AC servo motor with high-precision linear slide fast speed and low noise, positioning accuracy of up to 0.1mm.

10, the jig circuit: mould rapid descent to take objects, the mould outside the slow descent of the object, with "fast take light" action function, for different products and different jigs, to achieve stable, perfect take out action.

11、Programme can be set flexibly according to the demand of action. Apply to fast take out, various take out and embedded applications, or apply in more complex automation occasions. It can realise various special actions, such as arranging, stacking, counting and sampling.

12、Customised end rotary shafts such as AC/BC are also available to meet the needs of customers for different products.

13、Multi-protection devices: Limit switches are set for each axis, and anti-collision devices are installed at the end sticking position in each direction, which can effectively prevent the operation from going out of control. Perfect dual protection function of software and hardware ensures the reliable operation of the injection moulding machine and robot.

14, components, structural design are used without oil supply device, easy maintenance of machinery, long life. (Guide rail, slider should be oiled regularly; cylinder compliance should be greased regularly).

15, the structure of lightweight design, reduce the weight of Dan speedler components. Try to good acceleration/deceleration speed, and with the microcomputer control system good cooperation. Can greatly save power.

16、Electronic components are used in well-known brand products, stable quality and good interchangeability.

17、Installation of robots can increase production capacity, reduce product defective rate, protect the operator, reduce labour, accurate control of production volume, reduce waste.

Product Application

Bullhead machine is specially designed for large injection moulding machine, it can be used for clamping force up to 3200T, it is suitable for the automation of large home appliance industry, it is suitable for taking out the injection moulding products with larger size and need to be embedded in the hardware injection moulding products, it is widely used in the taking out of the injection moulding of the large parts such as automobile parts, home appliance shells and logistic pallets. In addition, it can also be used in conjunction with peripheral equipment for the removal of finished products and sprues from large injection moulding machines, and the weight of the removed products can reach 50KG (including the weight of the fixture).

Option

Standard

Robot Dimension

Product Specification Sheet